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首页 >>新闻中心 >> 开辟新的模具制造生产模式

此前装配线于汽车制造业的应用中,汽车被建造地点与制造,以适合汽车正在构建各个部分。基本上,这是一个连续的操作,其中,汇编负责各种部件的配合和光洁度。
Before the assembly line was used in the automobile manufacturing industry, the car was built and manufactured to fit the car to all parts. Basically, this is a continuous operation, in which the assembler is responsible for the coordination and smoothness of various components.
接着又以其高的组织和专业化程度的流水线。参与组织制造的协调,即参保他们的到来就行了,在合适的时间和条件下,这意味着他们符合“行准备”的方式各部分,组件和组件。
Followed by a high level of organization and professionalism. Participate in the coordination of manufacturing organization, that is, the arrival of insured people is OK. At the right time and condition, this means they conform to the way of line preparation, parts, components and components.
专业化的意思,而不是一个汇编为每个车厢的是,有一个汇编为汽车的特定区域。作为线移动过去,这些汇编了的整体汽车的小百分比的照顾。
The meaning of specialization, rather than a compilation for each carriage, has a compilation for a specific area of the car. As line moves past, these compiled a small percentage of the car's care.
为实现流水线的结果,汽车产量从天时间,对分去了。当然,我们知道更多关于现在在进行流水线生产太远的影响。该过程已被修改以更好地适应人的因素等等自动化已添加。
In order to achieve the result of the assembly line, the output of the car is divided from day to day. Of course, we know more about how far the production line is now. The process has been modified to better adapt to human factors and so on automation has been added.
但是,作为一个制造理念,运用当今的组织和专业化的主要租户,因为他们没有在90年前。史蒂夫REKO创始人REKO国际集团的总裁,拥抱这一概念,并成功地将其应用于制造模具和模具,主要为一级供应商的汽车行业。
But, as a manufacturing idea, use today's organization and specialization of major tenants, because they are not 90 years ago. Steve, President of REKO International Group, founder of REKO, embraced the concept and successfully applied it to manufacturing moulds and moulds, mainly for the automotive industry of the first class suppliers.
他认为,这是纯粹的制造组装线,作为一个概念,是与几乎完全与大批量制造的巧合。相反,他已经成功地通过流水线生产的概念,使模具和模套种植他的生意从概念20年前到越来越多的500人操作。   模具制造商金属切割机
In his view, this is a pure manufacturing assembly line, as a concept that is coincidental with almost complete and mass manufacturing. Instead, he has successfully produced the concept of pipelining, making molds and moulds planting his business from the concept 20 years ago to more and more 500 people. Die maker metal cutting machine
而不是使用传统培训的模具制造商,REKO喜欢训练其人民metalcutters。重型工程完成达阵,使生产车间平淡无奇的部分几何。
Instead of using traditional training for mould makers, REKO likes to train its people metalcutters. Heavy engineering completes the array, making the production workshop a flat part of the geometry.
REKO先生是一个主模具制造商。他被培养在欧洲和学到的传统模具和模具制作工艺当中,因为事实证明,蕴藏着惊人的相似之处汽车曾经构建方式。
Mr. REKO is a manufacturer of main mould. He was trained in Europe and learning the traditional mold and mold manufacturing process, because facts prove that there are striking similarities between cars that have been built.
“当我们建立了一个模具,模具制造商就像一个神,”REKO先生说。 “我们所做的所有决定如何模具将建成。有关于替代思路或方法很少或根本没有讨论。如果我说的刻录腔EDM它被烧毁。也许它可能已被碾碎,但是这并不重要该模具制造商相当于旧汽车汇编“。
"When we set up a mold, the mould maker is like a God," Mr. REKO said. "All the decisions we have made how the mold will be built. There is little or no discussion on alternative ideas or methods. If I say the recording chamber EDM it is burned. Maybe it might have been crushed, but it doesn't matter that the mold maker is equivalent to the old car assembly.
“模具制造商依赖于系统的一面是,”继续REKO先生“是如何建立和知识往往居住在模具制造商的想法。如果事情发生在模具制造商一定程度上的设计模具,一家公司可能会发现自己遇到了大麻烦。“
"The mold manufacturer relies on the system side," to continue Mr. REKO "is how to build and the knowledge often resides in the mold manufacturer's idea. If something happens to a mold maker to a certain extent, a company may find that it is in big trouble. "
当REKO工具及模具开工的企业REKO先生的目标之一是消除尽可能多的,他的新公司对传统培训的模具制造商的依赖。“我决定建立我周围的金属切割机的企业,”REKO先生说。 “毕竟,这就是制作模具或死了,是的。”
One of the goals of Mr. REKO, the REKO tool and die - starting enterprise, is to eliminate as much as possible, his new company's dependence on traditional training mold makers. "I decided to build the metal cutting machine around me," Mr. REKO said. "After all, this is to make molds or die, yes."
生产系统
production system
型号为REKO先生的新开店是亨利·福特的装配线。其制造科学主要贡献是分工。通过打破装配产品向下的制造步骤基本与公共子集,并排列这些步骤同时发生,任何产品,无论是汽车或模具和模具,可以建在显著较少的总时间比常规顺序操作。
The new store model for Mr. REKO is Henry Ford's assembly line. The main contribution of its manufacturing science is the division of labor. By breaking down the manufacturing process of assembly products, basically with the public subset, and arranging these steps at the same time, any product, whether automobile or mold and mold, can be built in significantly less total time than conventional sequential operation.
即使制造了一套独特的模具或金属模具似乎比大规模生产百万同一项目的拷贝,基本上制造工艺排队出奇好根本的不同。
Even if we create a unique mold or metal mold, it seems that compared with the mass production of millions of copies of the same project, basically, the manufacturing process is in line with the fundamental difference.
键成功批量生产中巨大数量或在一个批量的产物是计划生产的细节,离线。 “每一个可能的应急生产必须允许使系统的嗡嗡声,”REKO先生说。“在实践中,更复杂的一个产品是,从制造和装配的角度来看,更好的本系统的工作原理。我的目标是使所有的设计细节,并为每个细节代替随后的制造要求,并计划在一个芯片被切割之前“。
Key success mass production in large quantities or in a batch product is planned production details off-line. "Every possible emergency production must be allowed to make the buzz of the system," Mr. REKO said. "In practice, a more complex product is a better working principle of the system from the point of view of manufacturing and assembly. My goal is to make all the details of the design and to replace the subsequent manufacturing requirements for each detail, and to plan before a chip is cut ".
过程工程集团获得的模具及模具制造在REKO球滚动。该工具的设计工作由进口零件图纸开始。他们有软件的席位,以匹配他们的一级供应商。这些团队打造完整的工具集设计,包括所有引脚,销和细节。当设计团队完成其工作,该工具都准备好店。
The process engineering group obtained the mold and mold manufacturing in the REKO ball rolling. The design of the tool begins with the drawing of the imported parts. They have software seats to match their first tier suppliers. These teams create a complete toolset design, including all pins, pins and details. When the design team completes its work, the tool is ready for the store.
该工具的设计工作完成后,另一种方法的工程团队确定完成作业所需的制造工艺步骤。 REKO已开发的软件包内部使用,它本质上是一个操作检查列表。
After the design of the tool is completed, the other method of engineering team determines the manufacturing process required to complete the operation. REKO has been used within the developed software package, which is essentially an operation checklist.
该店操作分为部门,包括工具室,机械加工,电火花,测量和抛光。在各部门越来越详细的菜单打破运营成更精细的工艺步骤。
The operation is divided into department, including tool room, machining, electric spark, measurement and polishing. More detailed menu breaks in various departments into more elaborate process steps.
研究小组随后分配各种模具和模具组件部门,甚至具体的机器。例如,如果一个电火花烧伤,需要上的一个工具,将电极切割部被提醒来安排生产,以与模具的构建计划相一致。
The research team then allocated various moulds and mold components, even specific machines. For example, if an electric spark burns, a tool is needed. The electrode cutting part is reminded to arrange production to conform to the construction plan of the die.
当被识别并输入到系统中的制造步骤,一个耗资队分配小时作业。因为整个模具及模具制造过程被细分为相对小的增量,成本得以简化。没有任何单一的制造步骤,如果低估,可以产生不利作业的整体盈利能力的影响。
When a manufacturing step is identified and entered into the system, a cost team assigns hours of work. Because the whole die and die manufacturing process is subdivided into relatively small increments, the cost can be simplified. No single manufacturing step, if undervalued, can produce the impact of the overall profitability of adverse operations.

关键字:模具制造